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High-Quality Flexographic Printing Services

Delivering Precision, Sustainability, and Excellence 

Ace Packaging is able to offer innovative printing solutions. Its state-of-the-art four-colour flexographic printer is a testament to its commitment to quality and efficiency. This advanced printing technology is designed to deliver high-resolution, fast, and cost-effective printing for a variety of packaging materials.

How It Works

Flexographic printing, commonly known as flexo printing, is a versatile process that utilises flexible relief plates to transfer ink onto a substrate. The four-colour flexographic printer employs cutting-edge automation and precision engineering to ensure consistent, high-quality prints. The process involves several key steps:

  1. Plate Preparation – The printer uses photopolymer plates with raised images that define the print design. These plates are mounted onto rotating cylinders.
  2. Ink Application – The system utilizes water-based, solvent-based, or UV-curable inks, which are transferred to the plates via an anilox roller that regulates ink distribution.
  3. Printing Process – As the substrate (such as paper, plastic, or corrugated board) passes through the press, the inked plates transfer the image layer by layer, utilizing the four-colour (CMYK) process for vibrant and detailed output.
  4. Drying and Curing – Each colour layer is quickly dried using advanced drying systems before applying the next colour to prevent smudging and ensure crisp images.
  5. Quality Control – The system is equipped with real-time monitoring and automated adjustments to maintain precision, colour accuracy, and print consistency.
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Uses and Applications

The flexographic printer is widely used across multiple industries, including:

  • Retail Packaging – Produces high-quality prints for branded product packaging, ensuring eye-catching designs that enhance shelf appeal.
  • Food and Beverage Packaging – Prints on food-safe materials with fast-drying inks to meet hygiene and regulatory standards.
  • Corrugated Cartons – Ideal for shipping and display boxes, adding vibrant branding and clear product information.
  • Flexible Packaging – Perfect for printing on plastic films, pouches, and wraps used in various consumer goods.
  • Labels and Tags – Produces sharp, durable labels for bottles, containers, and consumer products.

Flexo graphic printer in Ace Packaging

Gallery of Branded Bags Design

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Advantages of Our Flexographic Printer

  • High-Speed Production – Capable of printing large volumes in a short time without compromising quality.
  • Eco-Friendly Operation – Uses low-waste materials and energy-efficient drying systems to reduce environmental impact.
  • Cost-Effective Printing – Offers a competitive alternative to traditional printing methods with lower production costs.
  • Superior Print Quality – Delivers crisp, vibrant, and detailed prints suitable for various packaging needs.
  • Versatile Substrate Compatibility – Can print on multiple materials, including paper, plastic, and cardboard.

 

Ace Packaging’s investment in state-of-the-art flexographic printing technology ensures that businesses receive premium-quality, high-impact packaging solutions. Whether for retail, food, or industrial applications, their four-colour flexographic printer stands out as an efficient and reliable printing choice.

CALL US FOR YOUR FLEXOGRAPHIC PRINTING NEEDS!

+353 (0)1 539 0725

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